When one of Mexico’s most important chemical companies needed a new bagging- and palletizing solution they entrusted PAYPER to manufacture a complete end-of-line. The accuracy and the speed of the new line were among the company’s main concerns. They required their new line to meet the factory’s existing production speed.
In close cooperation with the client, we designed a complete bagging and palletizing line. The main components of the solution were: An FFS bagging machine, model ASSAC-L10 together with a palletizer and a stretch-wrapper to match the bagging machine’s output, optimizing the line completely to the client’s needs.
PAYPER designs and tailor-makes all vital parts of the line. In this way, we make sure that all components smoothly interact together.
We thoroughly test all machines before disassembly and shipment. All tests are concluded with a FAT to assure that the client is fully satisfied with the design and performance of the new installation before delivery.
Our client Promat visited us in Lleida last week in connexion with the FAT (Factory Acceptance Test) of their new bagging installation. Promat supplies solutions for Passive Fire Protection and our Team in PAYPER Middle East has helped them to find a modern and versatile Open Mouth bagging solution. This new bagging-machine forms part of the automatization process of Promat’s plant in UAE.
New Complete Bagging and Palletizing line for Pet Food
One of the very important players in the Argentinian pet food industry approached us when they needed to expand their business. They wanted to be prepared for the increasing demands in the pet food market, and therefore they needed to implement a complete, new, highly automized packaging line comprising bagger, palletizer and wrapping equipment.
In PAYPER we designed a technologically advanced solution that satisfies all the requirements from a modern and progressive pet food producer. All tailor made for our client.
The installation consists of the high capacity and very accurate belt conveyor dosing system, PN90-CTS.
The bag filling machine we have fitted, is a CSA-105 – capable to fill up to 1.200 bags/hour. It incorporates a metal detector, a vacuum probe for efficient vacuuming of the bag and a sealing system for a nice looking and tight closing of the bag.
To optimize the quality control, the system includes an automatic dynamic catch weight controller and a bag rejecter device for bags that do not comply with the pre-established weight.
Before palletizing the bags, they pass through the bag flattener to enhance the finished pallet’s stability.
The bag palletizer supplied is of the type TOP LOAD GM with a bag gripper, allowing different types of pallet patterns. In this way we assure the maximum stability of the pallet together with the sheets from the slip sheet dispenser. The palletizer is fitted with a pallet magazine, that automatically feeds the empty pallets to the palletizer. Finally, the pallet is wrapped with a cover film to protect the pet food bags from dust and moisture.
We are very proud to have participated in the augmented automatization of this pet food manufacturer – watch the video here.
The company Minier Recyclage, located in Dreux (France) received their new packing line from PAYPER in the beginning of May this year.
We are proud that Minier Recyclage have entrusted the execution of their new project to PAYPER!
This is the video Minier Recyclage recently published on LinkedIn.
PAYPER has just set up a new ALL-IN-ONE Robot at the client’s premises.
During the last couple of years, we have seen an increasing need for an ultra-compact solution for bagging and palletizing. In order to respond to the market, our R&D section has dedicated important resources to find the optimum solution for our clients.
Now, we are pleased to present the answer to these needs: The ALL-IN-ONE. It fits into spaces with a very narrow footprint and it does not need much height to operate either.
The ALL-IN-ONE consists of an air-packer valve bag filling station, an ultrasonic sealing system and a robot. The robot picks up the empty bag from the magazine, presents it to the filling spout, picks up the filled bag from the transport band and places it on the pallet.
This solution is available for different sectors, such as the food industry, and the chemical and building industries.
More about the ALL-IN-ONE
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